Line for production of small diameter longitudinal welded tubes 

Forming mill ÒÝÑÀ 5-16

Continuous process and highly-productive equipment are developed for production of high-precision cold deformed electric welded tubes with regulated mechanical properties by cold reduction during co-operation with welding-and-forming line.


Tube welding aggregate ÒÝÑÀ 5-16 allows to produce tubes with diameter 5 - 16 mm, accuracy 0,01 - 0,02 mm by outer diameter and wale thickness up to 2 min. That is unique development for unit of this tape and has no analogs in the world.

Tube reducing mill ÒÝÑÀ 5-16

Layout of unit ÒÝÑÀ 5-16

Layout of unit ÒÝÑÀ 5-16

1 - uncoiler; 2 - roller guide; 3 - complex for arc welding of sheets; 4 - pinch rolls; 5 - strip accumulator; 6 - strip cleaning machine; 7 - S-shaped stand; 8 - set of synchro; 9 - forming mill; 10 - welding device; 11 - cooling bed; 12 - tube reducing mill; 13 - flaw detector; 14 - machine for tube cleaning; 15 - station for tube bundling; 16 - drive pulling stand; 17 - straightener; 18 - flying saw; 19 - acceleration stand; 20 - station for tube removal to pockets.


Technical characteristic 

Finished tube:

    - outside diameter, mm

4,76 … 16

    - wall thickness, mm

0,6 … 2,0

    - measured length, m:

 

       - measured

6

       - in revolts

up to 700

Billet:

    - material

low carbon steel

    - band width, mm

34,5 … 50

    - band thickness, mm

0,6 … 1,6

    - dimensions of coil, mm:

 

       - outside diameter

up to 1400

       - inner diameter

500

Production rate, m/min

    - after welding

100

    - after reduction

150

Output, million m/y

60

Weight, kg

60000

Dimensions, m

57 õ 13 õ 2,8

Rated power, kW

325

Welding

high-frequency with induction heating

    - power, kW

160

    - frequency, kHz

440


Cooperation proposals:

  • Manufacturing of equipment;

  • Tests and mastering equipment at the customer;

  • Organization of co-production.


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