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Continuous process and highly-productive equipment are developed for production of high-precision cold deformed electric welded tubes with regulated mechanical properties by cold reduction during co-operation with welding-and-forming line. |
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Tube welding aggregate ÒÝÑÀ 5-16 allows to produce tubes with diameter 5 - 16 mm, accuracy 0,01 - 0,02 mm by outer diameter and wale thickness up to 2 min. That is unique development for unit of this tape and has no analogs in the world. |
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Layout of unit ÒÝÑÀ 5-16
1 - uncoiler; 2 - roller guide;
3 - complex for arc welding of sheets; 4 - pinch rolls; 5 - strip accumulator; 6 - strip cleaning machine; 7 - S-shaped stand; 8 - set of synchro;
9 - forming mill; 10 - welding device; 11 - cooling bed; 12 - tube reducing mill; 13 - flaw detector; 14 - machine for tube cleaning; 15
- station for tube bundling; 16 - drive pulling stand; 17 - straightener; 18 - flying saw; 19 - acceleration stand; 20 - station for tube removal to pockets.
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Technical characteristic
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Finished tube:
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- outside diameter, mm
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4,76 … 16
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- wall thickness, mm
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0,6 … 2,0
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- measured length, m:
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- measured
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6
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- in revolts
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up to 700
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Billet:
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- material
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low carbon steel
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- band width, mm
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34,5 … 50
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- band thickness, mm
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0,6 … 1,6
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- dimensions of coil, mm:
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- outside diameter |
up to 1400
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- inner diameter
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500
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Production rate, m/min
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- after welding
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100
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- after reduction
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150
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Output, million m/y
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60
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Weight, kg
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60000
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Dimensions, m
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57 õ 13 õ 2,8
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Rated power, kW
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325
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Welding
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high-frequency with induction heating
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- power, kW
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160
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- frequency, kHz
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440
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